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The
most common application of a lubricant is to bearing which are included in an endless
variety of mechanical equipment. Two types are considered : plain bearing and
rolling bearing.
PLAIN
AND BUSH BEARING
When
a journal rotates in a plain bearing which is receiving oil in adequate quantity, a fluid
film of oil is built up by virtue of the viscosity of the oil as a result of rotation of
the journal in the bearing. Under suitable conditions this oil film prevents metallic
contact between the journal and the bearing, while frictional resistance to the movement
of the journal depends mainly on the speed of rotation of the journal and viscosity of the
oil under the conditions existing in the film. Friction may be reduced by every case,
depending on speed and load, there is a lower limit of viscosity below which a fluid film
is not fully maintained and metal-to - metal contact is likely to occur. In practice,
therefore, it is usual to employ oils of sufficient viscosity to provide a safety margin.
The effect of operating temperature on viscosity must not be overlooked.
To
ensure fluid film lubrication, the bearing must at all times be flooded with oil, so the
oil must be supplied to the bearing at a rate equal to that at which it escapes. The rate
of escape depends on the viscosity of the oil (less viscous oils escape more rapidly) and
on such factors as bearing clearances and the mechanical condition of the bearing.
Speaking generally, the greater the load, the lower the speed; or the larger the
clearances, the more viscous the lubricant must be. Conversely, lighter loads, higher
speeds and smaller clearance necessitate oils of relatively low viscosity. Viscosity
requirement also varies directly with surface specifications and bearing mean pressures.
Cleanliness in
handling and applying the lubricant is most important to reduce wear, and every precaution
should be taken to prevent impurities and moisture getting into bearings. Correct
alignment is also a matter of obvious importance in preventing overheating and wear.
Variation of
factors referred above makes it necessary to provide a considerable range of machine oils
of different viscosity, so as to give the most effective lubrication under all possible
conditions.
Grease - lubricated
plain bearings running at normal temperatures require general purpose cup grease of medium
soft consistency. Moisture-resistant grease is generally preferable. Where operating
temperatures are high, special high temperature grease is required.
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