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BEARING
LUBRICATION
Bearing
lubrication presents no special difficulties in itself as long as an adequate supply of
oil reaches the bearings; this is because the rotation of the journal tends mechanically
to build up and maintain an oil film between the bearing and journal surfaces. Bearing
failures are due generally, either to the restriction in the supply of oil as the result
of mechanical faults or blocked oil-ways, or to break-up of the bearing metal under the
repeated pounding to which it is subjected by the power strokes. This latter effect is
most likely to occur if there is an abnormally high rate of pressure rise caused by faulty
ignition, the use of low grade fuel, incorrect timing, etc.
Circulating systems i internal combustion engines are necessarily enclosed
and the oil is exposed to air at moderately high temperatures in the crankcase. Heated air
has a very definite oxidizing effect on all oils, an effect which is most pronounced when
the oil is in a fine state of dispersion, as it is in the crankcase of an engine during operation. It is therefore desirable
that the oil should have high resistance to oxidation, otherwise rapid deterioration of
the oil may take place with consequent thickening, sludging and production of acids. With
the wider spread use of certain alloy bearing metals which are more susceptible to
corrosion than white metal, the need for oils having high oxidation stability has
increased, especially in the case of engines running under heavy duty conditions.
The more common
troubles in the bearing lubrication systems of I.C. engines are that the oil thickens up,
thins out, emulsifies or throws down black deposits. The last, by lodging in oil-ways and
filters, may interfere with the circulation of the oil and in extreme cases, cause bearing
failure. Troubles of this nature can occur, irrespective of the quality of oil used,
through contamination of various kinds. Thus thinning of oil is caused by unburned fuel
reaching the relatively cool cylinder walls and then findings its way into the crankcase.
Partially burnt fuel and carbons, which are the results of imperfect combustion, increase
the viscosity of the oil and in time are deposited as sludge. Water may be present as a
result of a leak in a gasket or condensation of combustion products due to low operating
temperatures; this may lead to sludging through formation of oil-and-water emulsions,
particularly if dust or other solid foreign matter is present, even in minute
quantities.
To get the
maximum life out of a good lubricating oil, it is necessary to pay great attention to
conditions of combustion and to prevent the entry of impurities.
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